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Radar Operations Center
WSR-88D Transmitter Refurbishment
- Past modifications to transmitter improved reliability by replacing components with high failure rates, high repair costs or both
- Wholesale replacement of the transmitter is considered to be "cost prohibitive"
- Transmitter Refurbishment consists of 3 subprojects, listed below
Transmitter Backplane Modernization
- Transmitter Backplane and Control & Monitoring CCAs are based on 1980's technology and have become difficult and expensive to repair.
- Project replaces "Wire-Wrapped"backplane design with modern multi-layered Printed Wiring Board (PWB) and combines the functions of 4 C&M CCAs onto a single multi-layered CCA
- Fleet Implementation will be through use of a Mod Note beginning in FY16. Downtime should be minimal (<2hrs).
Pulse Modulator Upgrade
- Eliminates "Top 3" failure items in Modulator:
- RBDT Switch Assembly, Trigger Amplifier, Backswing Diode Stack
- Trigger Amp will be retained in cabinet to maintain good airflow, but it will be inoperative
- Requires addition of new:
- High speed Fiber Optic Switch Assembly
- Optical Discharge CCA - Converts electrical trigger signals to fiber optic signals required by new switch
- RBDT Stack Monitor CCA - Monitors the voltage across the RBDT stack
Modulator Switch
Transmitter Refurbishment
Pulse Modulator Upgrade
- Modulator Switch Prototype Testing
- 1 prototype and 3 beta units delivered for test
- Prototype operating on ROC test bed since July 2008
- 3 Beta units operating reliably in field since January 2010
- Scope of SLEP Effort
- SLEP will fund the production and deployment of the new modulators
- Deployment method is a round robin - sites receive upgraded modulator drawer and return the legacy for upgrade and reissue
Transmitter Chasis Refurbishment
- Cable Replacement:
- Cables become brittle over time, develop open circuits, broken pins on connectors, etc
- In general, cables are either high voltage with lug terminals or signal cables
- Documentation of wiring is incomplete
- Component Replacement:
- One-For-One Replacement: fuse holders, cable connectors, power filters, main breakers, centrifugal blowers
- Refurbishment performed by commercial contractor(s) selected through competitive procurement process
- Estimated Transmitter downtime is 5 days.